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Miniaturization requires greater use of PC board relays with
semiconductors instead of plug-in type relays. The penetration of solder
flux into the relay operation. PC board relays can be affected by this
problem unless they are sealed. To avoid problems, the following
recommendations are offered.
A. Soldering
- Hand soldering is recommended to avoid flux penetration.
- Automatic soldering (dip-soldering)
The sequence of automatic
dip-soldering should be as shown in the diagram below.
- Apply flux thinly and evenly to the portion to be soldered.
Care
should be taken to position the board properly to prevent flux overflow.
- The use of a low-corrosive rosin flux is recommended to simplify
cleaning of solder terminals.
- Do not fail to preheat before dip-soldering. This will help to dry
flux and prevent penetration as well as improve solderability.
- Use a soldering tub which forms a convex surface, not a flat surface,
of the melted solder. The PC board should just skim the surface .
- Soldering must be done as quickly as possible, that is within 10
seconds at 250°C (482°F) solder temperature or 3 seconds at
350°C (662°F) solder temperature.
- Example of flux penetration
In Fig. 2, if the board is pressed
down hard against the fluxsoaked sponge, the flux can easily penetrate
the relay. This method should be avoided.
B. Cleaning
Avoid cleaning the relay after soldering to
prevent the cover from being deformed and to prevent dregs of flux from
remaining in the contact area. If cleaning must be done, it is recommended
that a fluorinated hydrocarbon, Solvent 113 (CCi2F-CCIF2)
or other alcoholic solvent be used.
Do not clean by "glass-shot
method."
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